Galvanic lines

Automatic phosphating and passivation single-row line for the treatment of steel parts in baskets.

Dimensions of the tank equipment: 3600 x 1650 x 2200 mm. Automatic transport with three handlers with a load capacity of 2000 kg. The line is installed in a tunnel with suction. Line cycle: 8 min.

Automatic double-row galvanic line for decorative plating of parts mounted on hinges or drums

Dimensions of the tank equipment: 1500 x 600 x 1000. Finish coatings: shiny nickel, satin nickel, decorative chrome, black chrome. Automatic control of all parameters: bath temperatures, levels, rinsing quality, voltage and currents of electrochemical processes. Process visualization, graphical record of galvanic current flow, set of error messages with record of troubleshooting, protocol printing for each item with treated product. Automatic station for the production of demineralized water with reverse osmosis.

Automatic double line for the application of galvanic zinc and cadmium on steel hinges.

Dimensions of the tank equipment: 2000 x 600 x 1700 mm. Automatic control of all parameters, special programs for plating large shafts, including their automatic feed to the line, special handlers with suction, hot water spraying and blowing. Process visualization, graphical record of galvanic current flow, set of error messages with record of troubleshooting, protocol printing for each item with treated product. Position in the area outside the line for intermediate control, position to decant the galvanic bath. Automatic station for the production of demineralized water with reverse osmosis.

Automatic line for the application of galvanic zinc on steel parts on hinges.

Dimensions of the tank equipment: 1400 x 600 x 1400 mm. Automatic control of all the parameters of the formula. Process visualization, protocol printing for each item with treated product. Automatic station for the production of demineralized water with reverse osmosis. Position in the area outside the line for intermediate quality control.

Automatic single-row line for galvanic copper plating on steel parts of hinges as a protective coating prior to chemical-heat treatment.

Dimensions of the tank equipment: 1600 x 600 x 1700 mm. Automatic control of all parameters: bath temperatures, levels, rinsing quality, voltage and currents of electrochemical processes. Process visualization, graphical record of galvanic current flow, set of error messages with record of troubleshooting, protocol printing for each item with treated product. Automatic station for the production of demineralized water with reverse osmosis.

Automatic single-row line for galvanic copper plating on steel hinges.

Dimensions of the tank equipment: 1600 x 600 x 1700 mm. Automatic control of all the parameters of the process. Process visualization, graphical record of galvanic current flow, set of error messages with record of troubleshooting, protocol printing for each item with treated product.

Semi-automatic single-row line for the application and removal of wax insulating coatings, line for the removal of low quality coatings.

Dimensions of the tank equipment: 2000 x 800 x 1700 mm + 1000 x 800 x 1700 mm. Automatic control of all the parameters of the process. Semi-automatic transport of products by lines. Single-purpose special device for the removal of defective coatings from gear parts.

Automatic two-row line for titanium casting on hinges and drums.

Dimensions of the tank equipment: 2000 x 800 x 1900 mm. Automatic control of all required parameters, special programs for titanium casting in special products with rotating parts in the casting tank. Special handlers with suction, hot water spraying and blowing. Automatic dosing of each casting chemical and degreasing baths. Automatic station for the production of demineralized water with reverse osmosis. Automatic station for the treatment of waste water from the casting line.

Two automatic two-row lines for applying zinc, zinc-nickel and nickel to steel parts in drums and on hangers

Line No. 1: Dimensions of the bath equipment 1350x650-1700x780/800mm. Dimensions of usable window for plating 1000x500x500mm. Line duration: 8 minutes Driving type: Automatic Line No. 2: Dimensions of the bath equipment 1200x500-750x970/1000mm. Dimensions of usable window for plating 1000x300x600mm. Line duration: 11 minutes Driving type: Automatic The technological environment of this project contains two lines. Line No. 1 is used for plating with an alkaline zinc coating and a zinc-nickel alloy coating. The line is designed for the investor's production in the form of mass plating in drum aggregates. Line No. 2 is used for plating with alkaline zinc coating and nickel coating. The line is designed for investor cooperation. Hanging goods are plated with zinc. Goods on hinges and in drum aggregates are plated with nickel. Line No. 1 is designed as a two-row. The input of the line is located in one row and the output of the line is in the second row. The entrance to the line is formed by a tipping device that dumps the goods from the transport boxes into the drum unit. At the end of the second row, there is a special device that enables automated dumping of the goods from the drum aggregates into the centrifuge baskets. Operator interaction is only when opening and closing the drum. The baskets go through a drying process in centrifuges and then dumped into transport boxes. The transfer of goods through the line is ensured by means of suspended manipulators. Transport between the individual rows of the line is solved by a rinsing tank at the end of the line, on the edge of the tank is placed a transport trolley. The second transfer cart is near the entrance and exit. This is dry transportation. Line No. 2 is designed as a two-row. The entrance and exit of hanging goods is located in the first row. The input of the drum aggregates is in the first row of the line and the output is in the second row. Entry and exit from the line is hung/filled manually by the operator. The transfer of goods through the line is ensured by means of suspended manipulators. Transport between the individual rows of the line is solved by a rinsing tank at the end of the line, on the edge of the tank is placed a transport trolley. The second transfer cart is near the entrance and exit. This is dry transportation.

Automatic chemical nickel plating line

The automatic line for chemical nickel plating is designed for chemical plating with a nickel coating. The chemical nickel plating process produces very hard, abrasion-resistant, low-phosphorus, lead- and cadmium-free coatings. The automatic galvanic line is designed as a single-row reversible. The entry and exit of goods into the line is on one side. The transfer of goods through the line is ensured by means of an overhead manipulator. The technological procedure is followed by the schedule of the manipulator, and the necessary program is selected by the operator on the panel located at the entrance of the line. Behind the line and on the sides are the necessary accessories for the operation of the entire technology.