Two automatic two-row lines for applying zinc, zinc-nickel and nickel to steel parts in drums and on hangers
Line No. 1: Dimensions of the bath equipment 1350x650-1700x780/800mm. Dimensions of usable window for plating 1000x500x500mm. Line duration: 8 minutes Driving type: Automatic Line No. 2: Dimensions of the bath equipment 1200x500-750x970/1000mm. Dimensions of usable window for plating 1000x300x600mm. Line duration: 11 minutes Driving type: Automatic The technological environment of this project contains two lines. Line No. 1 is used for plating with an alkaline zinc coating and a zinc-nickel alloy coating. The line is designed for the investor's production in the form of mass plating in drum aggregates. Line No. 2 is used for plating with alkaline zinc coating and nickel coating. The line is designed for investor cooperation. Hanging goods are plated with zinc. Goods on hinges and in drum aggregates are plated with nickel. Line No. 1 is designed as a two-row. The input of the line is located in one row and the output of the line is in the second row. The entrance to the line is formed by a tipping device that dumps the goods from the transport boxes into the drum unit. At the end of the second row, there is a special device that enables automated dumping of the goods from the drum aggregates into the centrifuge baskets. Operator interaction is only when opening and closing the drum. The baskets go through a drying process in centrifuges and then dumped into transport boxes. The transfer of goods through the line is ensured by means of suspended manipulators. Transport between the individual rows of the line is solved by a rinsing tank at the end of the line, on the edge of the tank is placed a transport trolley. The second transfer cart is near the entrance and exit. This is dry transportation. Line No. 2 is designed as a two-row. The entrance and exit of hanging goods is located in the first row. The input of the drum aggregates is in the first row of the line and the output is in the second row. Entry and exit from the line is hung/filled manually by the operator. The transfer of goods through the line is ensured by means of suspended manipulators. Transport between the individual rows of the line is solved by a rinsing tank at the end of the line, on the edge of the tank is placed a transport trolley. The second transfer cart is near the entrance and exit. This is dry transportation.